New Equipment

Alvey - Conveyorized Dual Lane Pan Washer

Your Price: $148,693.00 * USD
Item Number: N-GPNW-17033
Manufacturer: Alvey Mfg.
Manufacturer Specification Sheet

*Price Does NOT include cost of crating, shipping, delivery or installation.

Alvey - Conveyorized Dual Lane Pan Washer

Click on Spec Sheet to view a drawing of this washer 

 

Features:

  • Upper housing and tank side walls constructed from all 12 & 14 gauge, T-304 stainless steel with a #3 polished finish. The tanks are welded watertight and sloped to drain connections with a 3" drain valves for quick draining.

  • Tank extension with hinged lids for easy access to filters, water fill connections and overflow skimming trough.

  • Dual stainless steel filter screens allow individual screens to be cleaned without shutting down the washer.

  • Structural frame will be of stainless steel 2” square tube.

  • Two 10” wide conveyors will be T-304 stainless steel heavy duty flat-wire belt with 1” x 1” openings. Stainless steel shafts supported by self-aligning pillow block bearings, fitted with plastic sprockets. Take-up units allow for belt tension adjustment.

  • Stainless steel guides will be provided through the washer. These guides will be fixed on one side of the tunnel opening and easily adjustable on the opposite.

  • 1/2 HP variable frequency drive unit.

  • One (1) horizontal all iron pump, complete with 15 HP TEFC motor rated at 350 GPM at 80 ft. head. Plastic V-jet spray nozzles with quick disconnect will be used in the wash. All spray risers will have plastic quick disconnect for easy removal during maintenance and inspection.

  • The heated tank is equipped with a blower-type burner firing into a submerged 6” stainless steel serpentine tube. The burner will be pre-wired with all of the necessary equipment to meet the generally recognized standards of the NFPA. Exhaust flue will exit through the roof of the washer.

  • Indicating temperature controller with a separable well is also provided. A bronze float valve with stainless steel float and rod helps to maintain proper solution level.

  • Exterior piping for water fill, overflow and drain lines are fabricated from stainless steel. Gas lines are fabricated from mild steel.

  • The fresh water rinse is provided with a photo eye that will shut off the flow when no pans are being processed.

  • Each stage is pre-piped with a single point connection for cold water, hot water, gas and drains.

  • Two (2) tube axial exhaust fans complete with plenum, and necessary dampers driven by a 1 HP TEFC motors will be completely wired to the main control panel.

  • The hot air blow-off unit, an integral part of the washer, will help evaporate solution from the pans through series of stainless steel adjustable blow-off nozzles directing air to strategic points on the sides and bottom of each lane. Blower is rated at 6,750 CFM @ 9" SP and driven by a 15 HP TEFC motor. The blow-off unit is heated with a modulating blower type gas burner. The burner will be capable of 800,000 BTU designed to operate on the customer’s natural gas complete with NFPA safety gas train.

  • The hot air blow-off zone will be insulated with 2" thick mineral wool insulation covered by 20 gauge stainless steel.

  • A custom NEMA 12 steel electric control enclosure, complete with disconnect switch and starter, push-buttons and pilot lights wired to each electrical component of the washer.

  • Wiring will be run in aluminum conduit.

  • Emergency stop buttons are located at the entrance and unload end of the washer.

  • Lift-off housing access doors are located on each side of the wash, rinse, and pressure blow-off for easy access for cleaning and maintenance.

  • The Hot Air Blow-off is equipped with hinged explosion relief doors that provide access for cleaning and maintenance.

  • Heavy-duty stainless steel adjustable feet will be provided on the washer.

  • Bolt-on stainless steel guards will be provided where needed.

  • Washer will be factory wired and tested prior to shipment.

  • One (1) maintenance manual complete with spare parts recommendations and drawings will be provided.

  • Washer will be available for inspection prior to shipment.

  • Utility Consumption:
    Electric: 208 volts / 3 phase/ 60 Hertz (98 full load amps fusible to 133 amps)
    Gas: approx. 1500 cu. ft. per hour
    City Water: approx. 350 gallons initial fill
    Fresh Water: approx. 3.2 gallons per minute
     

Option:

  • An instantaneous gas fired water booster heater to heat the customer’s 120ºF (minimum) incoming fresh water to 180ºF operating temperature at the rinse nozzle.

The approximate zones will be as follows:    

ZONE

LENGTH

TEMPERATURE

TIME @6.25 FPM

Load

1’-6”

 

 

Approach

2’-3”

 

 

Wash

4’-0”

150°F

30 seconds

Drain

1’-0”

 

 

Fresh Water Rinse

1’-0”

Ambient (180º F  by customer)

 

Drain

2’-3”

 

 

HABO

6’-3”

250º F

60 seconds

Exit

2’-0”

 

 

Unload

1’-6”

 

 

        

 

Washer’s overall dimensions:  23' – 0" long x   4¢- 9² wide x   7¢- 0² high

(Plus blow-off and exhaust system)

Tunnel Openings:   0' – 9” wide x 2¢- 6² high

Conveyor Load Height: 3’-6” above the floor level